Fully Automatic Unmanned Heavy Load Vertical Lifting Conveyor

Technical specifications and requirements:

1) Table of technical parameters:

Sequence Number, Equipment Name, Performance, Quantity

1. Vertical conveyor machine load-bearing: 2T;

Increase efficiency: 60 times per hour;

Lifting speed: 24m/min;

Whole power: 9KW 4 sets

2. Loading capacity of inbound and outbound conveyors: 2000Kg;

Conveying speed: 140 mm/s;

Conveyor length: 2000mm;

The height of the conveyor line is 650 mm (+50);

Roller diameter: 89mm;

Roller spacing: 127 mm;

Reduction motor power: 0.75KW 12 sets

2) Equipment requirements:

Overall requirements:

1. Item Specification: Pallet (L1400 *W1200 *H150) mm (can meet the requirements of both directions) pallet and cargo (L1500-1550 *W1300-1350 *H2000) mm

2. Weight of goods: 1.0T

3. Machine Load: 2T

4. Increase efficiency: 60 times per hour (i.e. one cargo delivery per minute)

5. Lifting speed: 24m/min (0.4m/s)

6. Power of the whole machine: 9KW

7. Whole machine weight: 15 tons

8. Working voltage: 380VAC/3 phase 5-wire/50Hz

3).Vertical Conveyor Host

1. The vertical conveying adopts chain lifting, and adopts the design of variable frequency speed regulation, variable speed starting and variable speed stopping, which can ensure the smooth operation of the equipment.

2. H-steel structure design, easy to install, strong adaptability;

3. The combination of suspension box and counterweight, the combination of four suspension chains and two guideways, ensures the smooth lifting of goods, low energy consumption and high efficiency;

4. Speed regulation of gear reducer plus frequency converter enables the equipment to adjust with high power and wide range of speed change, and to start and stop smoothly.

5. The brake motor is used to brake, and the proximity switch is used to decelerate the limit switch and stop the limit switch, which greatly improves the safety of the machine.

6. SEW vertical reducer with braking is selected for transmission. Its performance is very reliable. Superior braking performance ensures that the vertical conveyor can stop at any position in an emergency manner.

4).Overhaul escalator components

1. Maintaining the climbing ladder is convenient for people to climb to the top of the vertical conveyor.

2. The climbing ladder should be fenced at the height of 2000 mm.

3. The overhaul guardrail can effectively protect the safety of the overhaul personnel at the top.

4. The bottom of the guardrail should have a 200 mm high safety protection board to prevent foreign bodies from falling.

5. Shield is required for the parts of the transmission shaft of the overhaul platform.

6. Maintenance platform is convenient for maintenance personnel to stand and walk.

7. Surface Spraying

5).Roller conveyor line

1. Bearing capacity: 2000Kg, used for transporting finished materials

2, 12 sets of conveyors, including conveyors in suspension cages

3. Conveying speed: 140 mm/s (variable frequency adjustable)

4. Effective Width of Conveyor Roller: 1500mm (Size should meet the requirements of cargo transportation)

5. External conveyor length: 2000mm (size should meet the requirements of cargo transportation)

6. Conveyor line height: 650 mm (+50)

1. Roller Diameter: 89mm

2. Roller spacing: 127 mm (based on final design)

3. Reduction motor power: 0.75KW

4. Roller Conveyor Frame Material: Carbon Steel Spraying

6).Safety guardrail and open fence

1. Safety guardrails are installed at the two-storey ground conveyor port to prevent personnel from falling from the gap between the opening and the equipment.

2. Open enclosure is installed in one or two floor openings to prevent debris falling from the gap between the openings and the equipment. The enclosure height is 100mm.

7).Automatic Control System of Material Vertical Conveyor

1. Using PLC programmable controller to control;

2. Touch screen control, powerful and real-time display of the working state, and with automatic fault warning and alarm functions, with safety interlocking, protection devices;

3. Each control system is equipped with two field control boxes, which are installed on the first floor and the second floor of the vertical conveyor frame, respectively, for manual control of the vertical conveyor.

4. Each control system has two alarms, which have alarm function and call prompt function on the first and second floor respectively.

Field button control, main motor variable frequency speed regulation, stroke switch and counting sensor stroke control, start and stop slow acceleration and deceleration control, stroke switch and counter dual control;

5. Each equipment entrance is equipped with a remote control for forklift drivers to control goods entry remotely.

8).Configuration Table of Control Cabinet

1. PLC Siemens (reserved according to Party A's automatic control requirements)

2. Frequency Converter Schneider

3. Touch Screen Siemens

4、Photoelectric Switch Bonner

5. proximity switch

6. Schneider of Low Voltage Electrical Appliances

7. Limit Switch

8. Lift Drive Reduction Motor SEW 7.5KW

9. Conveyor reducer motor Tongyu 0.75KW

10. Class 8.8 of fasteners such as bolts

11. DC24V-3A power supply should be provided separately, and DC power supply should be provided by Mingwei.

9).Other requirements:

1 and 4 hoists meet the requirements of installation location and process in the scheme drawing. See the attachment: equipment layout chart for details.

2. Use of main body color of equipment: ivory white

3. Use of warning color of equipment: provided by the buyer shall prevail.

4. Forklift baffle should be designed at the entrance and exit of the conveyor line.

5. Work system: three-shift production, 8 hours per shift, no less than 330 jobs per year

More information or detailed requirements, please talk with me at any time!

Ady

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