Full Automatic Vertical Pallet Strappers

Vertical strapping with 2 x 0 straps of pallets 

Load dimensions including pallet ( L x W x H):1200~2280 mm L x 1200-2000 mm W x  650~2200 mm H (must be checked and confirmed).

Main components of vertical strapping machine  

1. Basic machine frame with two columns and cross beam, vertical carriage guides and chains

2. Rack module, movable between two columns with carriage guide system

3. Carriage drive with geared brake motor

4. Strap track (chute) frame made of grooved aluminium profiles and fixed to machine frame,

spring loaded short flaps to allow strap feed at any height 

5. Lance system, to apply strap through pallet void, section height 80 mm

6. Connections to the strapping head with strap tension equalizer

7. Handling of vertical strapping machine by control panel, status of machine shown by Cyklop Touchpanel size 7“ , colour display.

Sequence of operation for Full Automatic Vertical Pallet Strappers:

1. The package is centralized conveyed into the strapping position.

2. A volt-free signal is given from customer’s control system to the vertical strapping machine. 

3. Closing of strap track (chute) frame by moving forward lance system.

4. The rack module with the strapping head moves downwards onto the package surface. The strap is fed around the track. 

5. The strapping cycle is started. The strap is pulled back, tensioned, sealed and cut off. Opening of strap track (chute) frame by moving back lance system.  The rack module with strapping head moves back to the base position. 

If so, transportation of package into the next strapping position and repeat strapping procedure.

After completing the programme, the machine sends a volt-free signal back to the conveyor control system to transport the load out of the machine. 

Technical data of Full Automatic Vertical Pallet Strappers:

1. Power supply:  3/ N, PE, (Neutral wire = loading capacity)（

2. Control voltage: 24 V DC

3. Power rating:  max 3.0 kW

4. Total weight of machine: approx. 800 up to 1.000 kg

5. Ambient temperature limit:  + 5 °C up to + 35 °C

6. Height of conveyor system:  Top edge roller / chain of conveyor system min. 180mm up to max. 800mm

Control panel:

Position:  Free selection within the length of 5 m cable sets 

Dimensions:  Height:  1.060 mm, including cabinet base 1,060; Width: 600 mm; Depth: 480 mm;

Regulations: following VDE 0100/0113, EN 60204, protection class IP 54

PLC :  Siemens S7   

Interfacing with control system by volt-free signals (2 inputs / 3 outputs)

Inputs:

1. Emergency Off, 2 channel

2. Release strapping machine 

3. Start strapping machine 

Outputs: 1. Emergency Off, 2 channels 

2. Release conveyor / basic position of strapping machine    

3. Start conveyor – strapping proceeding finished                                                                                                                   

4. General fault

Painting:

Machine base frame: RAL 5003, saphire blue

Strap guide module: RAL 7035, light grey

Standard components :  RAL 7035, light grey

Control panel:RAL 7035, light grey

The standard components (Strap guide unit, head travel device, strapping head) are only available painted RAL 7035. 

Standard components of vertical strapping machine

Mechanical components

Carriage and lance drive:

Temperature: - 10°C until + 40 °C

Motor :With protection IP 54, temperature class ISO B                                                              Paint:RAL 7031

Guide rail of carriage: Acla

Bearings:different suppliers (INA-Schaeffler, Sankyo,Igus etc.)

Drive chain:Following DIN 8187-1

Electrical components

Ambient temperature: + 5°C up to +35 °C

PLC: Siemens S7

Operating:Touch panel, size 7“ , colour display                                                               

Control elements: Schneider Electric

Master switch:Sälzer

Relay Emergency stop: Leuze  

Relay:Schneider Electric

Contactor: Schneider Electric

Motor contactor:Schneider Electric

Frequency converter:Schneider Electric

Fuse: Siemens

Terminal:Phoenix (feather)

Proximity switch: IFM, plug connection

Limit switch:Schneider Electric, plug connection

Strap Dispenser KA5 

Weight neutral strap unwinding

Large strap storage.

Controlled, bend-free take-up of the retracted strap.

Abrasion-free strap take-up

Low maintenance, electro-magnetic brakes

Integrated strap end signal.

Ideally aligned to strapping head technology.

Technical Data

More Information, please contact with us at any time.

We can design what you needed. 

Ady

WhatsApp:+86 15634865861