Gypsum Board (Building Boards, Man-made Board, etc.) Full Automatic Six-sided Wrapping Packaging System

Gypsum Board (Building Boards, Man-made Board, etc.) Full Automatic Six-sided Wrapping Packaging System

Gypsum board is wrapped in off-line wrapping:

1. Manually add corner guards and place labels on the gypsum board, the forklift takes the board online, the vertical rocker arm wrapping, adding automatically the gypsum bar pad leg, the horizontal wrapping, and the forklift takes the board offline.

2. Manually add corner guards and place labels on the gypsum board, manually bagging, forklift board online, automatically add gypsum tendon legs, horizontal wrapping, forklift board offline.

Equipment requirements

5.1 The spiral film is installed with an inflatable shaft.

5.2 The vertical stretching film frame adopts the pre-stretching method, and the horizontal winding film frame adopts the resistance stretching method, equipped with sprockets with 4 stretching ratios of 1.6, 1.8, 2.0 and 2.5, and the stretch ratio of the stretching film can be adjusted by replacing the gear, and the stretch ratio is visualized and the external visual mark is adjusted when the gear is replaced.

5.3 The tightening force of the stretch film on the packaging should be adjustable and easy to visualize.

5.4 The chain conveyor adopts a conveyor chain plate with a width of 150mm, and the conveying transition adopts the middle two rows of chain extensions, which are staggered with the extension of both sides of the conveyor behind to ensure that the gypsum rib pad legs will not be squeezed out at the transition. The drive geared motor is horizontally external, and a fully enclosed protective cover is designed.

5.5 The position of the gypsum rib pad leg on the gypsum board can be set according to the need. For example, the center of the head and tail gypsum tendon pads is 110mm from the edge, or less!

5.6 The upper plate station shall be designed with a packaging centering device.

5.7 The upper and lower plate positions of the equipment shall be designed with wheel limit blocks and fork tooth anti-collision beams.

5.8 The horizontal winding chain machine should be laid with a plank to facilitate personnel to stand and carry out the upper maintenance of the equipment.

5.9 The structural design of the equipment should consider the damage of the chain plate to the gypsum tendon pad legs, so as to minimize the generation of dust and facilitate cleaning.

5.10 The grease lubrication of the equipment should lead the grease nozzle out to the position that is convenient for personnel to operate, the chain should be automatically lubricated with concentrated thin oil, and the gear motor of the chain conveyor should be set outside the equipment to facilitate maintenance and maintenance.

5.11 Siemens PLC is used for electrical control, with PN communication interface, and the operation table is equipped with Siemens touch screen.

5.12 The system shall be equipped with operation warning lights, fault alarm lights, insufficient packaging materials, full warehouse warning lights, and voice alarms.

5.13 Before the system starts and when the fault occurs, it can send out sound and light prompts, and the system can stop the machine in chains, diagnose the fault and record the fault information.

5.14 It is necessary to frequently enter the area to install light curtains, and there are indicator lights to display, and standard protective fences are installed around the equipment. The equipment protective net is equipped with the automatic shutdown function of the safety door opening according to the need, and manual reset is required to ensure the safety and reliability of film change and production. The forklift plate position needs to be equipped with two functions: rope switch reset and manual reset button.

5.15 All energy sources (electrical energy, potential energy, mechanical energy, etc.) need to be equipped with locking and verification devices.

5.16 The middle of the power unit such as the motor is equipped with a lockable isolation switch, which is arranged on the outside of the safety fence.

5.17 Install emergency stop buttons at the on-site operation position and loading and unloading levels

5.18 The electrical control cabinet is equipped with a main power supply safety lock switch and is located in an easily accessible position outside the fence.

5.19 Each motor has current overload protection, and there is a reset button on the electrical cabinet panel, and the button has a light display to display the status.

5.20 During the operation of the equipment, the emergency stop button or the safety door is opened, and the equipment will stop running immediately, and the equipment will resume operation when the safety door or emergency stop is reset.

5.21 When the equipment process sequence or program is out of order, it cannot be automatically run, and after manually emptying the equipment, the reset button should be set to restore the initial state of the equipment and continue to operate.

5.22 Set the monitoring screen on the touch screen to view the trigger status of the on-site sensor or safety device.

5.23 When changing materials, you can use the button to reset the position with one button.

5.24 Stretch film rotating equipment or all equipment (including trunking, tray, etc.) must consider effective grounding, including the bridging of the equipment, flange or soft connection part or rotary moving part, to prevent electrostatic sparks during operation.

5.25 The equipment needs to be operated frequently or the maintenance point is more than 2 meters, and it needs to be designed as a permanent platform, and the platform must be equipped with a protective fence, with a height of 1.1 meters and a baseboard function. The ladder above and below the platform must be equipped with a cage if it exceeds 2 meters, and a reboundable anti-fall door must be installed at the entrance of the ladder.

5.26 The fork tooth groove in the middle of the roller conveyor in the upper plate position is 40cm wide, and the inner gear spacing is 65cm.

Main component configuration

Motor reducer :SEW (German brand)

Inverter: Siemens (German brand)

PLC: Siemens (German brand)

Low-voltage electrical appliances: Siemens/Schneider (German brand)

Proximity/Photoelectric Switches: SICK (German brand)

Pneumatic components :SMC (Japanese brand)

Power cable: national standard brand products.

More information or special requirements, please contact with me at any time. We can design and customize for you.