Intelligent Packing System For Manmade Board

Intelligent Packing System  For Manmade Board Scheme Feature:

1. The transfer conveyor requires stable conveying. Use frequency conversion to adjust the conveying speed, slow start and stop, strictly require the machining accuracy of outsourcing suppliers, strictly require the assembly accuracy of workshop and on-site commissioning personnel, to ensure smooth and reliable conveying (workshop assembly personnel are of high quality, using the company's best team assembly, commissioning, the average experience in the assembly industry is more than 10 years).

Winding machine using top upper broken film winding machine, the first in China, your unit wood-based panel size change width: 910 -2100mm, large changes, so the traditional ground-placed upper film breaking mechanism can only meet the packaging effect of the largest size wood-based panel stack, slightly smaller or smallest size wood-based panel packaging effect is not guaranteed, change the peer equipment winding after the winding film welding film is unstable, winding film into the warehouse floating tail and other problems can not be eliminated, resulting in poor packaging effect.

2, film frame advantages: change the original proximity switch control film feeding motor start and stop mode for analog controller to control the film feeding motor film feeding speed, effectively avoid the change range of packaging is too large, the use of the same film tension mode, caused by frequent film failure, the use of analog controller, control the film feeding speed, when the size of the goods changes, the film feeding control system will according to the length of the film feeding and the rotation angle, select the appropriate film feeding speed, or speed up or slow down, under the premise of ensuring the beautiful winding effect, the packaging is stable and reliable.

Remarks: The wood-based panel changes greatly, width: 910-2100mm, length: 2100-2830mm, so the traditional ground-placed upper film breaking mechanism can only meet the packaging effect of the largest size wood-based panel stack, and the packaging effect of slightly smaller or smallest size wood-based panels is not guaranteed.

3. No less than 60 corner cardboard is placed in the corner cardboard storage warehouse (two-hour dosage, equivalent to a roll of winding film, a roll of 15kg weight machine winding film can be wound 60-70 torr), which is convenient to replace packaging materials such as winding film and corner cardboard at the same time.

4, pad block placement, one-time manual placement > 100, not less than 1 hour dosage, due to the user's wood-based panel specifications are diverse, 80% for non-four or eight feet (2440×1220) mm size, if placed too many pads, will cause the plate packaging, the pads are not used up, need to extract the unused pads, replace the appropriate size pads into the pads machine, reduce labor intensity, save labor time The purpose will not be achieved.

5. The strapping machine design special belt coiling mechanism, the use of 70kg/roll strapping belt at a time, a roll of German head commonly used packing belt 1608 specification length can reach more than 5000m, use time of 10 hours, about equal to one day's packaging amount, one day do not need to replace the strapping belt, save the frequency of strapping belt replacement, more importantly, solve the replacement of the strapping belt easy to cause common failures of the baler, make the machine run smoothly, so that the operator works more smoothly.

Packaging order and packaging precautions

1. The wood-based panel after the inspection board passes through the conveyor (the need to bring its own) to the front end of the packaging line (serial number 1) electric steering type, the wood-based panel after the inspection plate is a stacked finished product to be packaged, the top of the packaging board has a top plate, the top plate is a thin plate protection plate, the bottom has a bottom plate, and the bottom plate is a thick plate protection plate.

2. The packaging plate passes through the upstream sorting conveyor manufacturer's conveyor line, enters the (serial number 1) electric steering and transfer conveyor, communicates and docks with the upstream sorting conveyor manufacturer's control system according to the direction of the incoming goods, and uses different conveying methods to transport the goods into the packaging line.

3. The packaging plate is transported through the (serial number 2) 3500mm six-row chain conveyor, and enters the (serial number 4) automatic counting plate machine number plate station, automatic counting plate, accurately calculate the number of each plate, automatic prompt, manually add and subtract plates according to the prompt

4. The packaging plate is transported through the (serial number 2) 3500mm six-row chain conveyor, and enters the (serial number 5) automatic alignment machine, automatic alignment, pneumatic tightening alignment device on both sides of the conveyor, with special structure lifting mechanism.

5. The packaging plate to be packaged is transported by (serial number 2) 3500mm six-row chain conveyor, and enters (serial number 5) all from itself

6. The packaging plate to be packaged is transported through the (serial number 2) 3500mm six-row chain conveyor, and enters the (serial number 6) automatic suction plate machine for automatic placement of the top cover plate.

7. The packaging board is transported through the (serial number 2) 3500mm six-row chain conveyor, and enters the (serial number 7) automatic angle protection machine, (serial number 8) automatic top upper broken film rocker arm online winding machine for automatic addition of façade cardboard, automatic winding.

8. The packaging plate to be packaged is transported through the (serial number 2) 3500mm six-row chain conveyor, enters the (serial number 9) transfer conveyor and (serial number 10) belt conveyor, enters the (serial number 11) strapping machine and flattening corner protector, and bundles and forms small corner protection on the long side of the goods.

9. The packaging plate returns to the main line through the conveyor, and enters the (serial number 12) through the (serial number 2) 3500mm six-row chain conveyor into the whole stack plus pad block plus flat corner protection strapping machine whole stack plus pad block, add forming small corner protection, wide side belting.

10. The packaging plate enters the forklift forklift station through the (serial number 2) 3500mm six-row chain conveyor.

11. Precautions:

1) The whole line layout takes a straight line, less load transfer, saves space and cost.

2) Under the premise of meeting the packaging efficiency, the less the buffer conveyor, the better, saving space.

3) The jacking of the winding machine is increased when winding, and it can wrap the bottom of the finished board 50mm inward.

4) The pad block is cut and bonded for the finished board of the demand side, the bottom of the pad is grooved in the center, and the size of the groove is subject to the actual design and negotiation between the two parties, which can be larger than the width of the packing belt, so as not to directly contact the ground with the packing belt.

5) Control system Siemens (PLC, inverter, touch screen), pneumatic components use Festo (or equivalent quality brand), motor reducer uses Boneng or equivalent quality brand.

SUPPLY SCOPE:

Packaging effect pictures:

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